{"id":51356,"date":"2023-05-11T10:00:43","date_gmt":"2023-05-11T09:00:43","guid":{"rendered":"\/blog\/post\/inside-the-new-cotswolds-distillery\/"},"modified":"2026-04-16T14:55:04","modified_gmt":"2026-04-16T13:55:04","slug":"inside-the-new-cotswolds-distillery","status":"publish","type":"post","link":"https:\/\/www.masterofmalt.com\/blog\/post\/inside-the-new-cotswolds-distillery\/","title":{"rendered":"Inside the New Cotswolds Distillery"},"content":{"rendered":"<p><b>England\u2019s largest <a href=\"https:\/\/www.masterofmalt.com\/whisky\/\">whisky<\/a> producer just got a whole lot bigger so we took a trip to the new Cotswolds Distillery with founder Daniel Szor to take a look around.<\/b><\/p>\n<p><span style=\"font-weight: 400;\">\u201cWe realised we would have a problem in five years time with stock,\u201d Daniel Szor founder of the <a href=\"https:\/\/www.masterofmalt.com\/distilleries\/cotswolds-spirits-distillery\/\">Cotswolds Distillery<\/a> said when we visited him last month. In most industries a problem that far ahead could be kicked into the long grass, but in whisky a stock shortage in the future is a problem now. The distillery had become something of a victim of its own success. The two small Forsyths stills were running 14 hours a day trying to keep up with demand. There was only one thing for it: they\u2019re gonna need a bigger distillery.<\/span><\/p>\n<div id=\"attachment_51399\" style=\"width: 778px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-51399\" class=\"size-large wp-image-51399\" src=\"https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2023\/05\/PHOTO-2023-04-06-16-14-33-2-768x1024.jpg\" alt=\"Stills at Cotswolds Distillery\" width=\"768\" height=\"1024\" srcset=\"https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2023\/05\/PHOTO-2023-04-06-16-14-33-2.jpg 768w, https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2023\/05\/PHOTO-2023-04-06-16-14-33-2-225x300.jpg 225w, https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2023\/05\/PHOTO-2023-04-06-16-14-33-2-188x250.jpg 188w, https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2023\/05\/PHOTO-2023-04-06-16-14-33-2-525x700.jpg 525w, https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2023\/05\/PHOTO-2023-04-06-16-14-33-2-638x850.jpg 638w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><p id=\"caption-attachment-51399\" class=\"wp-caption-text\">The new stills at Cotswolds Distillery, author included for scale<\/p><\/div>\n<h5><b>How did they build the new distillery so quickly?<\/b><\/h5>\n<p><span style=\"font-weight: 400;\">The problem was that Szor didn\u2019t have the money, apparently \u00a32.7m, to buy a new distillery from Forsyths that can produce around 500,000 litres of pure alcohol a year. So he\u2019s renting it. Yes, really, you can now rent an entire distillery. Everything from the mill to the spirit safe is modular, like whisky Lego. It was built up in Rothes and then disassembled, brought down south and put together in a new building next to the old distillery. All the equipment is on metal frames and could be taken to pieces and packed off somewhere else if Szor decides he has been over-ambitious. Apparently there are only three such distilleries in the world. They managed to put the new distillery up in a year and it began distilling in 2023.<\/span><\/p>\n<p>There\u2019s a two tonne mashtub &#8211; four times bigger than the old one &#8211; and nine washbacks with foam breakers. In the old distillery they just added butter to keep the foam from fermentation down. A trick from marmalade making suggested by Jim Swan.\u00a0<span style=\"font-weight: 400;\">The stills are the same shape as the old ones but bigger. The wash still, \u2018Rosie\u2019, has a 10,000 litre capacity while the spirit still, \u2018Fanny\u2019, is 5500 litres. Because of the limited space, the shell and tube condensers aren&#8217;t quite as big as necessary so there are sub-coolers afterwards to further cool the spirit. These are like miniature worm tubs built into the pipework. Very clever.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">There are still teething problems with the new equipment. The main issue is that the new mash tun is too efficient so it extracts more sugar and flavour from the malt so the resulting wash is stronger and richer than the one from the old distillery. Apparently it makes great new make but it is noticeably different from the light fruity Cotswolds profile. Szor described it as \u201cCotswold 2.0 &#8211; only in the last few weeks are we embracing the character.\u201d<\/span><\/p>\n<div id=\"attachment_44790\" style=\"width: 780px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-44790\" class=\"size-large wp-image-44790\" src=\"https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2022\/05\/Daniel-Szor-Credit-Lorentz-Gullachsen-1024x683.jpg\" alt=\"Daniel Szor founder of The Cotswolds Distillery\" width=\"770\" height=\"514\" srcset=\"https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2022\/05\/Daniel-Szor-Credit-Lorentz-Gullachsen-1024x683.jpg 1024w, https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2022\/05\/Daniel-Szor-Credit-Lorentz-Gullachsen-300x200.jpg 300w, https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2022\/05\/Daniel-Szor-Credit-Lorentz-Gullachsen-768x512.jpg 768w, https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2022\/05\/Daniel-Szor-Credit-Lorentz-Gullachsen.jpg 1200w\" sizes=\"(max-width: 770px) 100vw, 770px\" \/><p id=\"caption-attachment-44790\" class=\"wp-caption-text\">Mr Cotswolds whisky himself, Daniel Szor!<\/p><\/div>\n<h5><b>Tasting Cotswolds whisky<\/b><\/h5>\n<p><span style=\"font-weight: 400;\">What won\u2019t change is the cask regime at the Cotswolds distillery, mainly a mixture of bourbon casks and STR (shaved toasted and recharred) with some sherry and a smattering of funky casks like Banyuls, Port, amaro etc. The flavour profile owes a lot to the late Jim Swan who was very involved with the distillery. \u201cWithout Jim we\u2019d be wandering around in the desert. He knew where to get the best casks\u201d, Szor commented.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Though they do unusual cask finishes, Szor said that he\u2019s not interested in releasing age statement whiskies. Partly because they don\u2019t have the stock but also because Szor loves the punchy, fruity Cotswolds style: \u201cWe\u2019re a new world whisky, like a big and bold Australian shiraz\u201d, he explained. The classic Cotswolds Signature bottling will remain roughly three years old and is tasting as good as ever with its sweet, fruity profile. There are six whiskies in the core range, including a smoky whisky aged in Laphroaig casks. My own personal favourite is the Sherry Cask \u2013 the extra sweetness, richness and high ABV really suits the whisky. I also tried two single sherry cask seven year old whiskies in the sample room. Both were absolutely superb being full of spice and richness but with that trademark Cotswolds fruitiness. Let\u2019s see if we can persuade Szor to release some older age statements. Watch this space\u2026 maybe.\u00a0<\/span><\/p>\n<div id=\"attachment_51398\" style=\"width: 780px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-51398\" class=\"size-large wp-image-51398\" src=\"https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2023\/05\/IMG_6897-e1683719168676-1024x1024.jpg\" alt=\"Muck at Cotswolds Rum Distillery\" width=\"770\" height=\"770\" srcset=\"https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2023\/05\/IMG_6897-e1683719168676-1024x1024.jpg 1024w, https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2023\/05\/IMG_6897-e1683719168676-150x150.jpg 150w, https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2023\/05\/IMG_6897-e1683719168676-300x300.jpg 300w, https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2023\/05\/IMG_6897-e1683719168676-768x768.jpg 768w, https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2023\/05\/IMG_6897-e1683719168676-250x250.jpg 250w, https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2023\/05\/IMG_6897-e1683719168676-700x700.jpg 700w, https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2023\/05\/IMG_6897-e1683719168676-850x850.jpg 850w, https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2023\/05\/IMG_6897-e1683719168676.jpg 1512w\" sizes=\"(max-width: 770px) 100vw, 770px\" \/><p id=\"caption-attachment-51398\" class=\"wp-caption-text\">That&#8217;s authentic Cotswolds muck that is, leftovers from rum distillation<\/p><\/div>\n<h5><b>What about the old distillery?<\/b><\/h5>\n<p><span style=\"font-weight: 400;\">We don\u2019t have space to go into this in detail but what is happening at the old distillery is very very exciting. There\u2019s a small column still which will carry on making the award-winning Cotswolds gin but the main stills are being given over to rum! And not just any rum but a high ester Jamaican-style rum made from treacle. There\u2019s even a muck pit where all the dunder <\/span><span style=\"font-weight: 400;\">\u2013<\/span><span style=\"font-weight: 400;\"> leftovers from distillation <\/span><span style=\"font-weight: 400;\">\u2013<\/span><span style=\"font-weight: 400;\"> goes and then a small amount is added to the next fermentation. There was a flor-like layer of yeast on top of the muck and the smell was heady and wild. The distillery has released a few trial amounts of rum which sold out quickly but they are now making and ageing rum on a whole different scale. Szor is convinced that lovers of whisky and other dark spirits will make the move to premium rum.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The distilling team at the Cotswolds led by Alice Pearson are a creative bunch turning out dozens of experimental spirits. In the past few years they have made gorgeous bitter amari-style gin liqueurs, absinthe, cider brandy, pommeau and countless other things. Not all of them have been financially successful but it\u2019s clear that they love distilling and experimenting. You won\u2019t be surprised that Szor is on very friendly terms with another booze explorer Alexandre Gabriel from Plantation rum and Maison Ferrand.<\/span><\/p>\n<div id=\"attachment_36377\" style=\"width: 780px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-36377\" class=\"size-large wp-image-36377\" src=\"https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2021\/03\/Sherry-Cask-on-cask-1024x732.jpg\" alt=\"Cotswolds Sherry Cask Single Malt\" width=\"770\" height=\"550\" srcset=\"https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2021\/03\/Sherry-Cask-on-cask-1024x732.jpg 1024w, https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2021\/03\/Sherry-Cask-on-cask-300x214.jpg 300w, https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2021\/03\/Sherry-Cask-on-cask-768x549.jpg 768w, https:\/\/www.masterofmalt.com\/blog\/wp-content\/uploads\/2021\/03\/Sherry-Cask-on-cask.jpg 2048w\" sizes=\"(max-width: 770px) 100vw, 770px\" \/><p id=\"caption-attachment-36377\" class=\"wp-caption-text\"><a href=\"https:\/\/www.masterofmalt.com\/whiskies\/cotswolds\/cotswolds-sherry-cask-single-malt-whisky\/\">Cotswolds Sherry Cask Single Malt<\/a> &#8211; probably my favourite from the range<\/p><\/div>\n<h5><b>Whisky, whisky and more whisky<\/b><\/h5>\n<p><span style=\"font-weight: 400;\">But these are all sideshows really compared with the main business which is whisky whisky and more whisky. In the last few years sales of gin have slowed down but they have been more than made up for in whisky. They now have 4,000 casks ageing in their on-site warehouses. Ageing due to the warm Cotswolds summers is much quicker than up in Scotland.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The other big news beyond the new distillery is that wine and spirit merchant Berry Bros &amp; Rudd has bought a 10% stake in the business. The company has some serious whisky heritage as the creator of Cutty Sark (though it no longer owns the brand) and former owner of GlenRothes. The Cotswolds Distillery\u2019s CEO, Jeremy Parsons, is a former Berry\u2019s man so the two businesses are clearly close.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The English whisky industry is getting organised. Morag Garden has just been appointed as the first CEO of the English Whisky Guild, an organisation that represents most but not all producers. Formerly of the SWA, she\u2019s a major appointment for this young industry. When we ran a social media campaign about English whisky in April, the name that came up most in the comments was the Cotswolds Distillery. In terms of production and name recognition, it\u2019s clear that Szor\u2019s team is right out in front.\u00a0<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>England\u2019s largest whisky producer just got a whole lot bigger so we took a trip to the new Cotswolds Distillery with founder Daniel Szor to take a look around. \u201cWe&#8230;<\/p>\n","protected":false},"author":31,"featured_media":51393,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[893],"tags":[1826,82],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v22.7 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Inside the New Cotswolds Distillery | Master of Malt blog<\/title>\n<meta name=\"description\" content=\"England\u2019s largest whisky producer just got a whole lot bigger so we took a trip to the new Cotswolds Distillery with founder Daniel Szor.\" \/>\n<meta name=\"robots\" content=\"index, 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